Sevenman's TVR (was SAAB) Blog

April 10, 2012

2 trips to TVR Power

Filed under: TVR — Administrator @ 9:46 pm

Since my last update, I have been back to TVR Power twice.

Once to collect the car following the radiator / brake work, and again after the Easter weekend to have the idle speed sorted.

For the first visit – the new radiator and hoses look very nice, and the car no longer has a coolant leak.

New blue hoses and radiator

New blue hoses and radiator

The new rear AP racing pads match those fitted to the front and should have a coefficient of friction ~20% lower than the EBC Greenstuff. Hopefully this will fix the brake balance issue.

New rear pads

When starting the car to drive home it stalled after initially catching, and wouldn’t start until I gave it some throttle. I assumed that it was a little unhappy having been moved only a short distance. However, more drives over the weekend showed the same issue. I dropped Dom an e-mail on Easter Sunday evening, and got a reply almost immediately saying I should bring it in and he would get it sorted.

So I returned today, and Wayne used a diagnostic laptop to see what was going on. There was an imbalance between the two sets of cylinders (1-3 and 4-6) shown as a large difference between ‘Adaptive 1′ and ‘Adaptive 2′. He rebalanced all the throttle bodies, and then improved the lambda sensor response by creating a separate earth for them attached directly to the timing chain cover.

Connected

Big air filter

Adaptives now matched - before reset

When finished, the idle felt notably smoother than before. I will have to see what happens when I next do a cold start.

The cost of this 75 mins of work? Nothing – Even though the problem was unrelated to the work that they had done last week, Dom still have it fixed for free. And as I was discussing things to take on my planned road trip, he even threw in a 125 amp fuse as well.

I am quite happy with that :)

For more details of the work, see the 3 new pages created that are linked off the “Things we have fixed” part of my website (05/04/2012 and 10/04/2012).

April 4, 2012

Delivered to TVR Power

Filed under: TVR — Administrator @ 5:18 pm

I had arranged for the TVR to have some work done at TVR Power in Coventry.

On the list of things to fix were:

– Slow leak from radiator – to be replaced with new alloy radiator, silicone hose kit fitted
– Brake pads to be changed to try to fix brake balance issue
– Piece of trim where the front of the hood meets the bodywork (at the rear edge of the door) had come loose
– Check ride heights

The brake problems have been described in earlier posts, the trim problem is shown below. The loose bit is the rubber block in the centre.

Loose trim

The car started fine, a check of fluid levels and tyre pressures showed all was ok, and the drive to Coventry mid-afternoon was good.

On arrival at TVR Power I had a chat with Jason about what needed doing to the car and he filled in a work sheet with the job details.

Because I had a few minutes before my lift home was due, I asked Jason for a look around their facilities.

In the main work area they had some very interesting cars having work done, including a Chimera with a Speed 6 engine. They also have a Speed 12 engine that might be restored to working order.

They have a good machine shop for work on the engines, the photo below shows one view across it.

TVR Power machine shop

Since I was unsure of the exact operation of ‘finger followers’, Jason assembled some parts and a test head to demonstrate their operation.

The picture below shows a block which is being bored out for the 4.5 engine. The cylinder liners rise above the hold in the block, and have notches cut out to allow sufficient movement of the con rods.

4.5

I was then shown the engine assembly room, and some of the upgraded parts that go into their engine builds. The new pistons and con rods were much lighter than the originals, and very well made.

Original piston and con-rod on the left, new on the right

Old and new pistons and conrods

They also had an original and new crankshaft on the bench. The new crankshafts are again beautifully made. Seeing these parts helped me to understand the costs involved in the engine upgrades, and the quality of components that allow TVR Power to give a 5 year warranty on their rebuilds. When I visited they had a lot of cars in for engine upgrades / rebuilds.

Old crankshaft top, new crankshaft below

Old crankshaft

New crankshaft

The tour finished with a look at their rolling road facility, which has a large single roller (preferable IMHO to the dual roller setup).

Thanks to Jason for the tour round their facilities, and I feel my car is in safe hands when getting done here.

February 28, 2012

Chat with Centre Gravity

Filed under: TVR — Administrator @ 10:36 am

While researching my brake issues, I gave Chris at Centre Gravity a call.

I had spoken to Chris before the CAT driver training, and was waiting on the results of the training to see whether the suspension needed further work.

Based on the handling pan tests, the suspension setup seems to be ok, but the brakes remain an issue.

I have Chris a call to update him, to ask a few questions about brakes and tyres, and to mention the handling tests of the car (Colin from CAT and Chris have worked together in the past).

We discussed tyres first. Of the list of tyres I have found which fit the car (see part-way down this page), and based on my criteria of mainly road driving with a bit of track, he rated the T1-Rs and the Continentals. The continentals are good tyres. The T1-Rs have slightly softer rubber (more grip, more wear) and softer sidewalls – perhaps less grip, more progressive breakaway. The light TVR might be well suited to softer side-wall tyres.

Since the Continentals can be quite a bit more expensive than the Toyos, the T1-Rs might be what I buy, but we will see what the prices are when I start shopping.

Regarding brakes – imbalance of pads seems like the most likely option, followed by caliper issues. The tyres are all equally old, but it makes sense to change them at the same time to reduce the potential culprits.

If that doesn’t work, we could look at suspension. The Gaz Gold Pros do not have separately adjustable bump and rebound damping, but one knob which controls both.

One approach could be to back all shocks off to fully soft, and then bring them up a couple of clicks at a time testing the handling.

An initial thought is that the rear could be set too soft, reducing traction under braking. The harder the rear is set, the more likely the car will become tail happy.

It seems like a bit of a dark art to me at the moment, and lots of testing could shred the tyres, so hopefully pads will fix it.

February 24, 2012

Outbraked by a Ford Focus… and a visit to TVR Power

Filed under: Uncategorized — Administrator @ 5:03 pm

We spent some of today in the Tamora at CAT driver training at Millbrook. We had rearranged our performance driving day from earlier this month when snow stopped play, and today we had perfect dry weather.

Millbrook is a great place with an impressive variety of facilities. The driver training day uses the mile straight for braking and brake / swerve, the high-speed bowl, the handling circuit, the Alpine route, and a big skid-pan with lots of coloured circles of different diameters to follow.

It might use other parts too, but our day ended sooner than we would have liked.

As the TVR doesn’t have ABS, we used a Ford Focus to practice some ABS braking / brake & swerve techniques before doing some threshold braking. We then swapped to the TVR which, until now, I have always driven fairly steadily and have not locked up the brakes.

The first stop resulted in a big cloud of tyre smoke as the rear brakes locked up, and the fronts did not. Same tyres front and back, running the same pressure. Further stops over 3 passes down the straight produced exactly the same problem and I was having to limit the braking force to avoid having the rears lock up. The deceleration the TVR could manage without the rears locking was less than the Ford Focus frown

This is not a stable car setup, and the brake test is a good thing to get done early in the day to check that aspect of the cars handling.

Colin discussed whether we wanted to continue with a car that was not handling properly, or postpone the day until we have the car fixed and then carry on from where we left off. This is very good of him, since it effectively writes-off 2 days of his time for our one day of training.

Before finishing, we went onto the 40m circle, and in both directions increased speed until the car started to lose traction. In this respect the TVR is set-up very well (thanks TrackVRoad) – it goes into very mild understeer when pushed, that can turn into slight lift-off oversteer, or can be balanced out with a bit more throttle.

On our way back we popped into TVR Power and had a chat with Jason. He noted that the rear pads were EBC Greenstuff, and it wasn’t clear what the fronts were since the back of the pads is not visible. A mismatched set of pads seems the most likely reason for the brake issues, given the calipers all look in good condition, as do the disks and tyres.

We also discussed the coolant dripping problem and, given its location and a quick examination, he was fairly sure it was the plastic ends to the radiator…

I now have a to-do list of new pads, new tyres, and new radiator before I return to complete my driver training. Based on what we have done so far, I am really looking forward to returning to Millbrook, and am grateful to CAT for being so helpful.

There were lots of interesting development vehicles going round Millbrook. My photo from the day is here.

More drips

Filed under: Uncategorized — Administrator @ 5:00 pm

Checking the TVR a day after parking it in the garage, there were a few new drips on the piece of white paper, and a small amount of coolant was visible running down the radiator.

Coolant on side of radiator

Drips of coolant

When I returned to the car after a week, there had been more drips, so 1/2 the paper was damp, but the coolant level has yet to drop noticably.

February 19, 2012

Seaside driving

Filed under: TVR — Administrator @ 10:58 pm

A sunny Sunday, so we headed off to the seaside and took the TVR to Weston-super-Mare. A fair drive, but I had never been there before.

On Saturday I had checked the tyre pressures with my new Draper pressure gauge – the hose and presure release button are both very useful.

We set off at 08:15, annoyed because once again they had been road gritting. No sign of the temperatures dropping below zero, but they still gritted :( Luckily this was only for the first 20 miles, then the rest of the 165 mile trip was fine.

I drove down, and the car behaved very well. The seafront road had speed bumps, but the TVR, following its nose lift, had no problems, and there were plenty of parking spaces at 10am on a Sunday.

Parked

Weston seems like a pleasant place, following a good walk road, some breakfast, and then some fish and chips later, we headed back home. The locals / tourists had the good taste to look at the noisy TVR as it burbled slowly along.

B plates

The drive back was fine. On the M5 I swapped with Naomi and she drove. We stopped in the only service station I have come across that has a lot of speed bumps. It might have been Michael Wood on the Northbound M5.

On returning home we had a bit of a garage sort, as my Robot Wars robot (photos) is being donated to a school next week. This makes more space for bikes / car.

I noticed a few drips under the car. They felt more like coolant than oil, and the location coincides with a corner of the radiator. I shall have to investigate further and keep an eye on coolant levels.

Drip

Drip

February 11, 2012

Wash and drive

Filed under: Uncategorized — Administrator @ 5:05 pm

Having bought an immaculately clean car from TrackVRoad, we had clocked up 1000 winter miles without washing the car.

Dirty

Before washing

I don’t use car washes (a bad idea on a TVR anyway), and finding a nice day to wash the car, dry the car, and then take it for a good drive on dry roads, not covered in salt, to get rid of any remaining water before putting it back in the garage is tricky.

But today was a good day. We had already been out in the Mondeo in the early afternoon and the roads were dry and clean. When we got back, we rolled the TVR out of the garage and gave it a good wash.

The temperature was 0 C. Everything is trickier at this temperature. The extension lead that had been running the trickle charger was just that bit less flexible which made rolling the cable awkward. Same for the hosepipe.

I used my new car Autoglym shampoo, new microfibre wash mitt for the bodywork, new sponge for the wheels, and new Autoglym microfibre towel to dry the car. I would normally use a chamois for drying, but decided to give this a go. At first it was great, but when it became saturated it was harder to use than a chamois. I think the best plan is to get a chamois for 90% of the drying, and then go over the car with the microfibre cloth to finish off.

The car didn’t take long to clean, I am used to cleaning much larger cars. The wheels are fiddly though. On a nicer day I will take them off or spend more time, but given the cold conditions and the fact I wanted to finish quickly and start driving I didn’t clean the inner surface of the wheels. I sprayed the underside as best I could to get rid of any salt that may have stuck there.

I also opened the doors / boot and gave the exposed areas a clean.

After washing

No water seemed to have made its way inside, but the rear screen was a little misty for the first part of the drive.

When we started off, there was a display warning for an oil temp of 0 C which I had to cancel. Earlier in the day I had gone into the display computer and customised a display so that I had a large Speed (mph) on the left and equally large oil temp on the right. This is the display I will use for warming up from now on. On the left it also shows water temp, oil pressure, and litres of fuel remaining (I think) in small text.

The car started fine, took an extra second of turning over compared to normal. When it caught it ran fine, and soon steam appeared as the water on the exhaust manifolds evaporated. We went on a fun 40 minute A-road drive and the car behaved well. Water temps went up to 70 C, and oil slowly made its way to 60 and then stayed in the 60 – 65 C range.

Back home, the car was tucked up in the garage, and may stay there until the rearranged drivers day unless we have some more nice weekend weather.

February 4, 2012

CAT Driver Training – Postponed

Filed under: Uncategorized — Administrator @ 4:34 pm

Sadly tomorrow’s day out to CAT Driver Training has had to be postponed :(

We were both really looking forward to it, but after a very mild winter in which we have done 1000 miles in the TVR, it has finally turned cold and snowy.

We returned home at 16:15 following a trip to the very quiet shops in our Mondeo which is running proper winter tyres, Dunlop Wintersport 3D. See here for their use in France last winter.

The main roads through town are now covered. It isn’t a lot of snow, but because it is cold it has settled. Conditions are quite slippery, even with winter tyres. The TVR on its summer tyres would be dangerous.

Maybe it will all be gone in the morning, but it seems unlikely, and the snow is due to fall through the night to the east where the training is held (Millbrook).

Jo and Colin have been very good about being flexible with the date, and had been happy to leave it to today to decide what we would do. Hopefully the weather will be ok later in the month and we can do the training, which we are both really looking forward to.

For now, the TVR stays tucked up safely in its garage.

16:15 today - The TVR remains tucked away in the garage

January 29, 2012

330 miles – longest drive yet

Filed under: Uncategorized — Administrator @ 10:00 am

Friday was a very long drive up to TrackVRoad for some tweaks and checks to the car, then to Central TVR (also the TVR Power Bodyshop) for a quick fix to the underside of the front splitter.

The car spent its first night outside for many months, as it was parked on the driveway ready for an early start, but hidden behind the Mondeo.

The evening before I had used my new CTEK MXS3.6 charger for a while to make sure the battery was topped up. Hopefully with its cigarette lighter adaptor this will be an easier charger to use than having to use the bulky Anderson connector (working by touch since that side is against the garage wall). This charger will also do slightly more clever charging than my existing Halfords charger (which is still good and has never failed me).

Despite the weather forecast saying that temperatures would not drop below freezing, the gritter came down my road at 11pm, so the poor TVR had to have its first drive in gritty conditions.

A 5am alarm lead to a 5:45 departure equipped with some food and drink for the journey and a number of CDs. We had only experimented with music in the car once before, but because this was a long journey by myself I loaded up some fine country music to take with me.

Having moved the Mondeo, the TVR started quickly and I headed off straight away so as to not upset the neighbours any more than necessary. My wife said she could hear my go down our road, turn left at the bottom, down the next road, turn again, and then the sound finally faded. And that is driving at very low revs very gently…

Oil temp at start was about 6 degrees, and the car kept flashing up 5 degree (no need for gritting) frost warnings which dissapeared again before I could cancel them. This stopped after a couple of minutes.

By the time I reached the motorway the car was warmed up and I have found a nice balance on the heater (I am glad we did the fan setting fix), and with some music on I settled into a long 70 mph drive. Apart from an annoying section of 40 mph roadworks. The music was audible, I wouldn’t say it was great, and I had to turn it up fairly loud, but the new speakers worked well.

Following an easy drive up, I filled up at the Texaco garage at the edge of Clitheroe with Super Unleaded (28.5 mpg at that fill) and continued on to TrackVRoad, arriving just after 8:30.

Ouside TrackVRoad

TrackVRoad - Click for larger image

Richard was there, and I chatted with him, asking a lot of questions, until about 9:30 when Ian was ready for my car.

From the chat with Richard I ascertained:
– Changing to 225/40 tyres on the front could cause rubbing problems with light covers and reduced steering lock
– Ian’s suspension set-up is very good, and he knows his stuff
– I could put on a nice poweder coated rocker cover with no additional labour costs if done at a 12,000 mile service
– Silicon hoses are also easy to put on, but the jubilee clips will need checking afterwards
– Re-trims cost from £3800 for everything, getting cheaper as things are excluded
– For exhaust silencing, speak to Tim at ACT
– It is normal that, on a warm start, the revs rise to ~ 2000 before falling back to idle
– The car should go on and off ferries, I just need to be careful about approaching ramps at an angle
– The tunnel is good for ramps, but be careful with the wheels when driving down the carriages

Ian measured by TVR’s ride height and found that the front was 20 mm too low, probably due to suspension settling since new. The rear ride height was ok.

The car went up on the ramp and it seems to be a simple job to adjust the ride height. While it was up there, Ian showed be around the underside of my car, pointing out and explaining things, which was very useful.

The suspension settings that they use for the Tamora are:

– Rear Toe-in = 3 mm
– Rear Camber = 1.25 degrees negative

– Front Toe-in = 0 to 1.5 mm. (1.5 mm static changed to 0 mm when moving)
– Front Camber = 0.5 to 0.75 degrees negative

– Rake = 3/4 to 1 inch from back to front

Gaz Gold Pro - Rear

Exhausts looking to the rear

Looking towards the front - air intake on the right

Looking to the rear, anti-roll bar visible, air intake on the left

Rear underside

The damage to the front splitter

Asking Ian about the damage to the front splitter, he said it wouldn’t cause any problems.

Busy workshop

Having adjusted and re-measured the suspension, they offered to do checks on the car, which I accepted. In the 1000 miles I have driven it, there seems to have been no fluid use, and all is how it should be. They also took it for a test drive, and finished that with letting it idle to check the radiator fans came on – which they did. This is good, since I have never been stationary in the car for long enough to get the water temperature above about 85 degrees. I was very happy when the chap returning the car from its test drive said it was the nicest handling Tamora he had driven :o )

I had a look at some of the TVRs for sale while I waited.

270 bhp Caterham...

With all done, and after another coffee, I headed South into a big rain storm on the M6. This was quite heavy rain, but the TVR felt fine, and no sign of any leaks.

The weather cleared for a while and then as I entered Stourbridge it started to rain again. I filled-up again at the Shell station so I could get a tank of V-Power, and my fuel econmy for that bit of the drive was 29.1 mpg, a new record, despite some time spent idling.

If you drive to Central TVR / TVR Power Bodyshop, do not join their lane from the main road. This road was a mass of interconnected potholes the size of which I had never seen before. I picked my way through very carefully. Approach and leave from the other end of the road, even if it is a longer way round.

Adrian, who I had spoken to on the phone, was not there, but 2 other chaps helped out. They cleaned the front of the car, lifted it a bit, then masked off the paintwork and sprayed over the damaged bit of the splitter. They commented that it had been repaired before, and that they could do a proper job to make it as good as new. However, since it is functionally fine, and the damage is not visible unless you look carefully and from floor level, I plan to keep it as it is for now.

They did not charge for this quick bit of work, for which I am most appreciative :o )

Elevated

Ready to paint

Not beautiful, but at least the fibreglass is hidden

With that done I finished the drive home, and for the last bit it wasn’t raining, so put the car awy with dry bodywork but probably a but damp underneath. I put on some heating and ventilation in the garage to help with this and kept that on for about 7 hours until I was sure everything was dry. The big storm on the M6 should have given the underside a decent clean.

Tucked away - blankets can go over tomorrow

The car had driven perfectly over the 330 miles, with some occasionaly bursts of acceleration. The ride is fine, the seats are comfy, wind noise is ok, but exhaust noise at motorway speeds is annoying, and then turning the radio up so I could hear music over it was probably a bit too loud. Not sure what I will do for very long road trips.

The car now really needs a wash, but I want to buy new washing kit to use on it to keep the paint as immaculate as possible. It is also going to wait until warmer / dryer weather before it gets its first wash and polish.

January 23, 2012

TVR Clearance

Filed under: Uncategorized — Administrator @ 11:22 pm

I measured the ride height before any adjustments are made, and after 800 miles of driving since the suspension was fitted.

I used a stack of DVDs, with soke very thin DVDs to see what could be slid under the relevant part of the car. I then measured the height of this stack with a ruler. This is probably accurate to a few mm.

The measured heights, on an empty car with a full fuel tank, were as follows:

Centre of front splitter – 95 mm
Sill behind front wheel – 130 mm
Sill in-front of rear wheel – 136 mm
Rear diffuser behind rear wheel – 135 mm
Lowest point of exhaust / centre of rear diffuser = 163 mm

Front overhang from wheel centre ~ 77 cm (gives an approach angle of 7.1 degrees)

Given these are an empty car, add 2 people and the heights will be lower.

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